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ACS Increases Solar Panel Scribing Performance & Throughput

By Miles Budimir | October 7, 2010

EDEN PRARIE, MN — ACS Motion Control has developed a unique real-time networking technology that controls up to 32 fully-synchronized axes of motion. Based on the EtherCAT protocol, ACS’ MC4Unt system connects multiple MC4U units to integrate up to 8 axes into single network nodes, improving performance and reducing costs.

ACS-MC4Unt-for-Solar

The MC4Unt system was recently implemented for a large format solar panel scriber machine that required support of true multi-axis control algorithms to increase performance and throughput. The MC4Unt system, built entirely of standard components, replaced a previous generation control system that was custom-built and housed three independent eight axis controllers, all of the drives for the motion axes, and all of the power supplies for high power and logic voltages.

The MC4Unt system is optimized for complex machine control and supports high density of axes with superior performance. Providing control of the 17 motion axes of the solar panel scribing machine along with several nodes of distributed I/Os from a single master controller, this control system is comprised of:

* 1 MC4Unt – Integrated EtherCAT master controller chassis with 4 axes of integrated drives and power supplies
* 1 MC4Udc – Integrated EtherCAT slave chassis with 7 axes of integrated drives and power supplies
* 6 third party EtherCAT slave drives
* 4 third party EtherCAT slave digital I/O nodes

The MC4Unt network system also enables the most advanced servo algorithms such as true gantry with decoupling of center of gravity and yaw, Cartesian cross axis compensation, and adaptive multi-axis control, which often requires access to servo data of multiple axes instantaneously.

The capabilities of the MC4Unt system can be expanded using the ACS SPiiPlus UDMnt single/dual axis network Universal Drive Module, the SPiiPlus PDMnt four axis network Pulse/Direction Interface Module and the SPiiPlus IOMnt Input Output Module for adding nodes of additional axes and I/Os.

ACS’ dedicated motion programming language (ACSPL+) that runs on the MC4Unt controllers provides a simple environment for users to program motion.

ACS Motion Control
www.acsmotioncontrol.com

::Design World::

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Filed Under: Green engineering • renewable energy • sustainability, CONNECTIVITY • fieldbuses • networks • gateways, Energy management + harvesting, Motion control • motor controls, TEST & MEASUREMENT

 

About The Author

Miles Budimir

Miles has been with Design World since 2009 covering motion control, automation, and test and measurement. He holds a BSEE degree and an MA in Philosophy from Cleveland State University and has experience working in the controls industry as a project engineer. Miles has taught engineering technology courses as well as engineering ethics continuing education courses for professional engineers in the state of Ohio. He is also a drummer, and enjoys travel and photography.

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