Design World

  • Home
  • Technologies
    • ELECTRONICS • ELECTRICAL
    • Fastening • joining
    • FLUID POWER
    • LINEAR MOTION
    • MOTION CONTROL
    • SENSORS
    • TEST & MEASUREMENT
    • Factory automation
    • Warehouse automation
    • DIGITAL TRANSFORMATION
  • Learn
    • Tech Toolboxes
    • Learning center
    • eBooks • Tech Tips
    • Podcasts
    • Videos
    • Webinars • general engineering
    • Webinars • Automated warehousing
    • Voices
  • LEAP Awards
  • 2025 Leadership
    • 2024 Winners
    • 2023 Winners
    • 2022 Winners
    • 2021 Winners
  • Design Guides
  • Resources
    • 3D Cad Models
      • PARTsolutions
      • TraceParts
    • Digital Issues
      • Design World
      • EE World
    • Educational Assets
    • Engineering diversity
    • Reports
    • Trends
  • Supplier Listings
  • Advertise
  • SUBSCRIBE
    • MAGAZINE
    • NEWSLETTER

Bright Blue Dye Found In Fabric Could Also Power Batteries

By University of Buffalo | August 28, 2018

 A sapphire-colored dye called methylene blue is a common ingredient in wastewater from textile mills.

But University at Buffalo scientists think it may be possible to give this industrial pollutant a second life. In a new study, they show that the dye, when dissolved in water, is good at storing and releasing energy on cue.

This makes the compound a promising candidate material for redox flow batteries — large, rechargeable liquid-based batteries that could enable future wind farms and solar homes to stockpile electricity for calm or rainy days.

“Methylene blue is a widely used dye. It can be harmful to health, so it’s not something you want to dump into the environment without treating it,” says lead researcher Timothy Cook, PhD, assistant professor of chemistry in the UB College of Arts and Sciences. “There’s been a lot of work done on ways to sequester methylene blue out of water, but the problem with a lot of these methods is that they’re expensive and generate other kinds of waste products.”

“But what if instead of just cleaning the water up, we could find a new way to use it? That’s what really motivated this project,” says first author Anjula Kosswattaarachchi, a UB PhD student in chemistry.

A simple liquid-based battery containing a methylene blue solution (left side), and a colorless solution of leuco methylene blue (right), which is methylene blue with added electrons. CREDIT Credit: Meredith Forrest Kulwicki/University at Buffalo

Upcycling methylene blue — and wastewater?

The study is just the first step in assessing how — and whether — methylene blue from industrial wastewater can be used in batteries.

“For this to be practical, we would need to avoid the costly process of extracting the dye from the water,” Cook says. “One of the things we’re interested in is whether there might be a way to literally repurpose the wastewater itself.

“In textile-making, there are salts in the wastewater. Usually, to make a redox flow battery work, you have to add salt as a supporting electrolyte, so the salt in wastewater might be a built-in solution. This is all speculative right now: We don’t know if it will work because we haven’t tested it yet.”

What Cook and Kosswattaarachchi have shown — so far — is that methylene blue is good at important tasks associated with energy storage. In experiments, the scientists built two simple batteries that employed the dye — dissolved in salt water — to capture, store and release electrons (all crucial jobs in the life of a power cell).

The first battery the researchers made operated with near-perfect efficiency when it was charged and drained 50 times: Any electrical energy the scientists put in, they also got out, for the most part.

Over time, however, the battery’s capacity for storing energy fell as molecules of methylene blue became trapped on a membrane critical to the device’s proper function.

Choosing a new membrane material solved this problem in the scientists’ second battery. This device maintained the near-perfect efficiency of the first model, but had no notable drop in energy storage capacity over 12 cycles of charging and discharging.

The results mean that methylene blue is a viable material for liquid batteries. With this established, the team hopes to take the research one step further by obtaining real wastewater from a textile mill that uses the dye.

“We’d like to evaporate the wastewater into a more concentrated solution containing the methylene blue and the salts, which can then be tested directly in a battery,” Cook says.

In Sri Lanka’s textile industry, a personal connection to the study

The project is important to Kosswattaarachchi from a personal standpoint: Before coming to UB, she worked in textiles, developing new fabric technologies for the Sri Lanka Institute of Nanotechnology (SLINTEC).

Textiles are one of the country’s most important economic sectors, and the industry creates many jobs. But pollution is a downside, with wastewater an environmental concern.

“We believe that this work could set the stage for an alternative route for wastewater management, paving a path to a green-energy storage technology,” Kosswattaarachchi says.

UB researchers Anjula Kosswattaarachchi (left), a Ph.D. student in chemistry, and Timothy Cook, an assistant professor of chemistry, are exploring whether methylene blue — a fabric dye and industrial pollutant — can be repurposed in liquid-based batteries. CREDIT Credit: Meredith Forrest Kulwicki/University at Buffalo

You might also like


Filed Under: Materials • advanced

 

LEARNING CENTER

Design World Learning Center
“dw
EXPAND YOUR KNOWLEDGE AND STAY CONNECTED
Get the latest info on technologies, tools and strategies for Design Engineering Professionals.
Motor University

Design World Digital Edition

cover

Browse the most current issue of Design World and back issues in an easy to use high quality format. Clip, share and download with the leading design engineering magazine today.

EDABoard the Forum for Electronics

Top global problem solving EE forum covering Microcontrollers, DSP, Networking, Analog and Digital Design, RF, Power Electronics, PCB Routing and much more

EDABoard: Forum for electronics

Sponsored Content

  • Robot Integration with Rotary Index Tables and Auxiliary Axes
  • How to Choose the Right Rotary Index Table for Your Application
  • Designing a Robust Rotary Index Table: Engineering Best Practices for Long-Term Performance
  • Custom Integration Options for your New and Existing Rotary Table Applications
  • Tech Tips: Crossed Roller Bearing Update
  • Five Uses for the Parvalux Modular Range
View More >>
Engineering Exchange

The Engineering Exchange is a global educational networking community for engineers.

Connect, share, and learn today »

Design World
  • About us
  • Contact
  • Manage your Design World Subscription
  • Subscribe
  • Design World Digital Network
  • Control Engineering
  • Consulting-Specifying Engineer
  • Plant Engineering
  • Engineering White Papers
  • Leap Awards

Copyright © 2026 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy | Advertising | About Us

Search Design World

  • Home
  • Technologies
    • ELECTRONICS • ELECTRICAL
    • Fastening • joining
    • FLUID POWER
    • LINEAR MOTION
    • MOTION CONTROL
    • SENSORS
    • TEST & MEASUREMENT
    • Factory automation
    • Warehouse automation
    • DIGITAL TRANSFORMATION
  • Learn
    • Tech Toolboxes
    • Learning center
    • eBooks • Tech Tips
    • Podcasts
    • Videos
    • Webinars • general engineering
    • Webinars • Automated warehousing
    • Voices
  • LEAP Awards
  • 2025 Leadership
    • 2024 Winners
    • 2023 Winners
    • 2022 Winners
    • 2021 Winners
  • Design Guides
  • Resources
    • 3D Cad Models
      • PARTsolutions
      • TraceParts
    • Digital Issues
      • Design World
      • EE World
    • Educational Assets
    • Engineering diversity
    • Reports
    • Trends
  • Supplier Listings
  • Advertise
  • SUBSCRIBE
    • MAGAZINE
    • NEWSLETTER
We use cookies to personalize content and ads, to provide social media features, and to analyze our traffic. We share information about your use of our site with our social media, advertising, and analytics partners who may combine it with other information you’ve provided to them or that they’ve collected from your use of their services. You consent to our cookies if you continue to use this website.