When it comes to sustainability, plastics have a bad reputation among many consumers.
“The problem here lies less in the explicit use thereof, for plastic has a number of positive material properties. It’s not just unbreakable and flexible, for instance, but also effectively protects the packaged item from various damaging factors,” said Martin Thyssen, packaging expert for cardboard, paper and shrink film at KHS. “Consumers, retailers and the food and beverage industries are thus increasingly calling for environmentally-friendly packaging systems that aren’t merely recyclable but also made of recycled materials.”
With the option of now processing shrink film made of 100% recyclate, the KHS Group is meeting this demand and adds a further sustainable alternative to its packaging portfolio. The use of film made entirely of recyclate is possible on all KHS shrink packers in the TSP, WSP, SP and PSP series. Thanks to their modular design, existing machines can be easily adapted. Fully recycled film is suitable for use with both PET and glass bottles as well as beverage cans.
Using recycled film is to the operator’s advantage in several respects.
“On the one hand, compared to new material it reduces the carbon footprint by up to 65%, according to market information supplied by various film manufacturers, and this thus helps to significantly save on resources,” said Thyssen. On the other, bottlers would then be prepared for the planned changes to legislation in some countries regarding fixed quotas. In Great Britain, for example, by April 2022 plastic packaging must be made up of at least 30% recyclate. France is already one step further: as of January 1, 2021, plastic packaging must contain at least 50% post-consumer recycled materials. In both countries, companies face increased taxes should they undershoot these quotas.
It cannot be denied that the use of film made of recycled material is more expensive than conventional new film. Experience shows that up to 10% in additional costs are incurred for 50% rPE, with this surcharge rising to a maximum of 15% for 100% rPE. However, Thyssen is convinced that the benefit of acting sustainably by using recycled film overrides the increase in expenditure — especially when failing to meet statutory thresholds means paying environmental taxes in the future.
Besides continuing to be easy to process, the sustainable packaging system also carries a valuable message.
“In facilitating the handling of film made completely of recycled material, we’re taking a clear stand for the protection of the environment,” said Thyssen. In doing so, KHS is specifically endeavoring to further establish ecofriendly systems on the market and promote the circular economy.
Filed Under: Design World articles, Green engineering