Design World

  • Home
  • Technologies
    • ELECTRONICS • ELECTRICAL
    • Fastening • joining
    • FLUID POWER
    • LINEAR MOTION
    • MOTION CONTROL
    • SENSORS
    • TEST & MEASUREMENT
    • Factory automation
    • Warehouse automation
    • DIGITAL TRANSFORMATION
  • Learn
    • Tech Toolboxes
    • Learning center
    • eBooks • Tech Tips
    • Podcasts
    • Videos
    • Webinars • general engineering
    • Webinars • Automated warehousing
    • Voices
  • LEAP Awards
  • 2025 Leadership
    • 2024 Winners
    • 2023 Winners
    • 2022 Winners
    • 2021 Winners
  • Design Guides
  • Resources
    • 3D Cad Models
      • PARTsolutions
      • TraceParts
    • Digital Issues
      • Design World
      • EE World
    • Educational Assets
    • Engineering diversity
    • Reports
    • Trends
  • Supplier Listings
  • Advertise
  • SUBSCRIBE
    • MAGAZINE
    • NEWSLETTER

SpaceX Launches Its First Recycled Rocket in Historic Leap

By MARCIA DUNN AP Aerospace Writer | March 31, 2017

Photo Credit: SpaceX

SpaceX successfully launched and then retrieved its first recycled rocket Thursday, a historic feat and the biggest leap yet in its bid to drive down costs and speed up flights.

It was the first time SpaceX founder Elon Musk tried to fly a booster that soared before on an orbital mission. He was at a loss for words after the Falcon 9 core landed on the bull’s-eye of the ocean platform following liftoff with a broadcasting satellite, achieving what some had once told him was impossible.

“This is a huge day. My mind’s blown, frankly,” Musk said. He called it an “incredible milestone in the history of space” and predicted, “this is going to be a huge revolution in spaceflight.”

Musk foresees dozens if not hundreds of repeat flights for a booster and rocket turnarounds of as little as 24 hours, perhaps by next year. Land, refuel and then back up again, with everything leading to one day putting humanity “out there among the stars.”

This particular first stage landed on an ocean platform almost exactly a year ago after a space station launch for NASA. SpaceX refurbished and tested the 15-story booster, still sporting its nine original engines. It nailed another vertical landing at sea Thursday once it was finished boosting the satellite for the SES company of Luxembourg. SpaceX employees jammed outside Mission Control at the Hawthorne, California, company headquarters cheered loudly every step of the way — and again when the satellite reached its proper orbit.

Longtime customer SES got a discount for agreeing to use a salvaged rocket, but wouldn’t say how much. It’s not just about the savings, said chief technology officer Martin Halliwell. He called it “a big step for everybody – something that’s never, ever been done before.”

“Absolutely astounding,” Halliwell said after his company’s satellite reached the proper orbit. “Just opened the door into a whole new era of spaceflight.”

SpaceX granted SES insight into the entire process of getting the booster ready to fly again, Halliwell said, providing confidence everything would go well. SES, in fact, is considering more launches later this year on reused Falcon boosters. At a news conference, Musk personally thanked Halliwell for having faith in SpaceX.

“You’ve got to get away from the idea that it’s secondhand,” Halliwell told reporters. “Flight proven,” Musk quickly added, his preferred term.

Boosters — the most expensive part of the rocket, according to Musk — typically are discarded following liftoff, sinking into the Atlantic. SpaceX began flying back the Falcon’s first-stage, kerosene-fueled boosters in 2015; it’s since landed eight boosters, three at Cape Canaveral and five on ocean platforms — actually, six times at sea counting Thursday’s redo.

On Thursday, the company even managed to recover the Falcon’s $6 million satellite enclosure, which used thrusters and parachutes to drop into the Atlantic. Until Thursday, trying to retrieve the second stage used to get the satellite into the proper, high orbit seemed like a “Hail Mary” pass, Musk said. But no more.

Musk said this day was 15 years in coming and that, all told, the reusability effort has cost the company at least $1 billion, which will take time to recoup. He brought all five of his young sons to the launch — and the news conference that followed — wanting them to be witness to history-in-the-making. It was fitting, he noted, that the rocket took off from NASA’s Launch Complex 39A at Kennedy Space Center, the starting point for the Apollo moon shots decades ago.

Blue Origin, an aerospace company started by another tech billionaire, Jeff Bezos, already has reflown a rocket. One of his New Shepard rockets, in fact, has soared five times from Texas. These flights, however, were suborbital; in other words, nothing went into orbit.

NASA also has shared the quest for rocket reusability. During the space shuttle program, the twin booster rockets dropped away two minutes into flight and parachuted into the Atlantic for recovery. The booster segments were mixed and matched for each flight.

As for this SpaceX reused booster, Halliwell said engineers went through it with a fine-toothed comb following its liftoff in April 2016. SES had special access; the satellite provider, after all, has a long history with SpaceX. A SES spacecraft was on board for SpaceX’s first commercial satellite launch in 2013.

Halliwell wasn’t so sure, though, about the cleaning job. “It’s a bit sooty,” he said with a smile.

Future refights won’t need as much work, Musk conceded.

Given its historic mission, the booster will not fly again, Musk said, but rather remain at Cape Canaveral for viewing.

SpaceX – which aims to launch up to six reused boosters this year, two of them with the yet-to-fly, super-sized Falcon Heavy in late summer – is familiar with uncharted territory.

Besides becoming the first commercial cargo hauler to the International Space Station, SpaceX is building a capsule to launch NASA astronauts as soon as next year. It’s also working to fly two paying customers to the moon next year, and is developing the Red Dragon, a robotic spacecraft intended to launch to Mars in 2020 and land. Musk’s ultimate goal is to establish a human settlement on Mars.

Key to all of this, according to Musk, is the rapid, repeating turnaround of rockets – and employees. SpaceX posted a help wanted ad on its webcast following the launch.

You might also like


Filed Under: Aerospace + defense

 

LEARNING CENTER

Design World Learning Center
“dw
EXPAND YOUR KNOWLEDGE AND STAY CONNECTED
Get the latest info on technologies, tools and strategies for Design Engineering Professionals.
Motor University

Design World Digital Edition

cover

Browse the most current issue of Design World and back issues in an easy to use high quality format. Clip, share and download with the leading design engineering magazine today.

EDABoard the Forum for Electronics

Top global problem solving EE forum covering Microcontrollers, DSP, Networking, Analog and Digital Design, RF, Power Electronics, PCB Routing and much more

EDABoard: Forum for electronics

Sponsored Content

  • Robot Integration with Rotary Index Tables and Auxiliary Axes
  • How to Choose the Right Rotary Index Table for Your Application
  • Designing a Robust Rotary Index Table: Engineering Best Practices for Long-Term Performance
  • Custom Integration Options for your New and Existing Rotary Table Applications
  • Tech Tips: Crossed Roller Bearing Update
  • Five Uses for the Parvalux Modular Range
View More >>
Engineering Exchange

The Engineering Exchange is a global educational networking community for engineers.

Connect, share, and learn today »

Design World
  • About us
  • Contact
  • Manage your Design World Subscription
  • Subscribe
  • Design World Digital Network
  • Control Engineering
  • Consulting-Specifying Engineer
  • Plant Engineering
  • Engineering White Papers
  • Leap Awards

Copyright © 2026 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy | Advertising | About Us

Search Design World

  • Home
  • Technologies
    • ELECTRONICS • ELECTRICAL
    • Fastening • joining
    • FLUID POWER
    • LINEAR MOTION
    • MOTION CONTROL
    • SENSORS
    • TEST & MEASUREMENT
    • Factory automation
    • Warehouse automation
    • DIGITAL TRANSFORMATION
  • Learn
    • Tech Toolboxes
    • Learning center
    • eBooks • Tech Tips
    • Podcasts
    • Videos
    • Webinars • general engineering
    • Webinars • Automated warehousing
    • Voices
  • LEAP Awards
  • 2025 Leadership
    • 2024 Winners
    • 2023 Winners
    • 2022 Winners
    • 2021 Winners
  • Design Guides
  • Resources
    • 3D Cad Models
      • PARTsolutions
      • TraceParts
    • Digital Issues
      • Design World
      • EE World
    • Educational Assets
    • Engineering diversity
    • Reports
    • Trends
  • Supplier Listings
  • Advertise
  • SUBSCRIBE
    • MAGAZINE
    • NEWSLETTER
We use cookies to personalize content and ads, to provide social media features, and to analyze our traffic. We share information about your use of our site with our social media, advertising, and analytics partners who may combine it with other information you’ve provided to them or that they’ve collected from your use of their services. You consent to our cookies if you continue to use this website.