Container ships are the lifeblood of global supply chains, with the World Economic Forum estimating that 90% of goods are transported by sea.1 For operators, it is essential to have vessels out at sea meeting schedules and returning profits. When a container ship owned by one of the top three global shipping companies required a […]

The pump and drive system-OEMs team up through their IoT-platforms for enhanced pump operations Sulzer and Siemens Large Drives Applications (LDA) are using their collective expertise to provide operators of large centrifugal pumps with an enhanced digital value proposition: Bringing together their respective IoT-platforms and services, BLUE BOX™ and SIDRIVE IQ, the two companies are […]

Built by SSE in collaboration with Siemens, the 840 MW Keadby 2 power station in Lincolnshire, UK, is one of the most advanced gas-fired power plants in the world. Scheduled to commence operation in 2022, the facility will be the first commercial deployment of the 50 Hz version of Siemens’ SGT-9000HL gas turbine. In a […]

Established refineries and petrochemical plants have hundreds of process pumps, usually from myriad manufacturers, that may have been in operation for decades. Over the years, API 610 specifications, which govern their design, have evolved to improve both safety and reliability. Today, modern materials and design concepts from Sulzer can be used to improve the performance…

Sulzer HST turbocompressors provide substantial OPEX savings for UK Water Company Since installing four Sulzer HST turbocompressors in 2012, Severn Trent’s Rushmoor wastewater treatment has enjoyed a significant reduction in maintenance costs, energy consumption, and unplanned downtime. That experience has led to the company installing another four Sulzer HSTs during its most recent facility upgrade. […]

Reliability is a fundamental requirement for between bearing high energy pumps that operate in oil and gas applications. To optimize pumping systems, design improvements and material upgrades can be implemented during planned maintenance intervals, extending mean time between failures (MTBF) with minimal effort. In older pumps, the bearing assembly is key to modernize the pump […]

Together, Sulzer and Tamturbo are developing technologies and offerings for oil-free compressed air. The uniquely designed HSR high-speed turbocompressor is manufactured in Finland. Not a single drop of oil is present in the machine, making it truly oil-free. The variable speed, direct-driven technology of the HSR turbocompressor delivers a wide turndown of flow from the […]

Many industrial applications harbor challenging operating conditions such as corrosive or erosive atmospheres and high temperatures. Every component of rotating machinery used in these conditions needs to operate reliably to ensure an extended overall service life for the equipment. In many cases, specialist coatings form an important part of the design from the original equipment […]

Gas turbines are efficient and reliable sources of power that drive generators in national power stations as well as smaller industrial settings. Their flexibility allows them to be brought online to meet the increasing demand for electrical energy and their reliability can be assured, providing an effective and well-planned maintenance program is in place. Campbell […]

Power generation sites provide one of the most important commodities, but this service can only be delivered if all of the equipment is operating reliably. Steam turbines need to be inspected and overhauled on a regular basis as recommended by the manufacturer; keeping downtime during this work to a minimum is important to the productivity […]

Beyond the large units driving generators, small steam turbines are commonly used in parallel with electric motors to power important assets such as pumps. Keeping these smaller turbines properly maintained is essential for continued performance and reliability. Sulzer has a network of specialized facilities that are equipped to service these turbines as well as the […]

White metal or Babbitt bearings are used in a wide variety of rotating machinery and, just like conventional roller or ball bearings, they need to be replaced when they reach the end of their service life. Replacements can be manufactured by specialists such as Sulzer’s Southampton Service Center, which has recently upgraded its facilities. For […]

Jason Simcoe — Regional Sales Manager and Seth Tate, Technical Advisor – Sulzer Used throughout the water, petrochemical, and power generation sectors to move large volumes of water, vertical suspended pumps are essential assets. By optimizing performance and efficiency in these important pumps, both operating and maintenance costs can be significantly reduced. Jason Simcoe, Regional Sales […]

Sulzer overhauls main pumps in water station pumping to ensure decades of reliability. Large transportation pumps are the first step in moving water between station pumping and the end user’s tap. Maintaining their reliability and efficiency is key to minimizing costs and ensuring a constant water supply. For the San Rafael Pumping Station, a major […]

Repair of decommissioned turbine saves time and money for pulp manufacturer Steam turbines provide essential power to large industrial plants and if they develop a fault there is an urgency to repair and get them back online. Sulzer helped one of its customers by manufacturing 500 new turbine blades and repairing a steam turbine that […]

Charles Soothill, Head of Technology for the service division, at Sulzer looks at some of the recent advances in rotating equipment technology and how they can be implemented to improve performance and minimize costs. Every day we all use products from the hydrocarbon industry; fuel for the commute to work, gas to cook dinner, or […]

Refineries and chemical processing facilities operate a variety of pumps and compressors, which have many characteristics in common, and can benefit from retrofit projects. As important assets, they need to deliver reliable service while at the same time remaining efficient. With a greater focus on operating costs, reducing energy usage wherever possible is increasingly important, […]

Drive motor upgrade delivers improved flexibility and efficiency for Sulzer’s high-speed balancing facility High-speed balancing facilities are used to ensure optimum performance of large pieces of rotating equipment, such as steam or gas turbines. Sulzer operates two of the very few independent facilities in the world and the site in Texas, U.S.A., recently underwent an […]

Expanders and high energy pumps involved in the hydrocarbon industry face many challenges; from the evolution of operating conditions to corrosive media and rising operating costs over their life span. Advances in manufacturing, repair, and monitoring technology are enabling operators to mitigate these effects and prolong the effective service life of this important equipment. Charles […]

By Edward Paro The turbocompressor has become a mainstay of modern water treatment technology, offering a mechanically simple design, reliability, and good energy efficiency. Ideally suited for the production of large volumes of compressed air at relatively low pressure, they rely on bearings that can spin at high speeds with minimal resistance and for extended […]

An innovative compressor design proves that industrial equipment can deliver high performance, low through-life costs and a smaller environmental footprint. Sulzer’s HST turbocompressor shows how a forward-thinking attitude to design, manufacturing and through-life support enables products to meet the goals of the circular economy. As organizations seek to reduce the environmental impact of their operations, […]

Expert maintenance support is essential to minimizing downtime and ensuring ongoing performance, especially in the power generation sector. At the forefront of this industry is Sulzer, an independent maintenance provider that has recently expanded its support network to include the Colton Service Center in Southern California, where experts in rewinding motors and generators keep wind […]

Hospitals, especially those with designated major trauma centers, depend on their emergency theatres to deliver life-saving treatment. So, when an air handling unit (AHU) needed an overnight repair, Sulzer engineers were able to complete the project and ensure no operations were cancelled. Sulzer often works with hospitals on planned maintenance tasks, repairing and replacing fans, […]

Modern, everyday life depends on electricity so the global demand for electrical power is growing and wind turbines are making a major impact on the power generation market. Once they are installed, they offer an environmentally friendly, renewable energy source. However, as with any electromechanical equipment, it needs to be properly maintained in order to […]

Boiler feed pumps are essential pieces of equipment for power generation plants. High energy requirements mean they need to be efficient as well as reliable. For one liquified natural gas (LNG) plant in South East Asia, nine boiler feed pumps needed urgent attention and Sulzer was called in to deliver the most effective solution. Having […]