Design World

  • Home
  • Technologies
    • 3D CAD
    • Electronics • electrical
    • Fastening & Joining
    • Factory automation
    • Linear Motion
    • Motion Control
    • Test & Measurement
    • Sensors
    • Fluid power
  • Learn
    • Ebooks / Tech Tips
    • Engineering Week
    • Future of Design Engineering
    • MC² Motion Control Classrooms
    • Podcasts
    • Videos
    • Webinars
  • LEAP AWARDS
  • Leadership
    • 2022 Voting
    • 2021 Winners
  • Design Guide Library
  • Resources
    • 3D Cad Models
      • PARTsolutions
      • TraceParts
    • Digital Issues
      • Design World
      • EE World
    • Women in Engineering
  • Supplier Listings

Automation increases packaging efficiency

By Frank Tobe | February 20, 2015

Share
Rockwell

The MSP-200 merges forming, loading, closing and combining functions into a single monobloc design.

Flexible pouch packaging is one of the fastest growing primary packaging methods in the industry, delivering products ranging from shredded cheese to beverages. To meet consumer demand, manufacturers must develop more efficient ways to package their offerings.

Delkor Systems produces a range of automated secondary packaging machinery including forming, loading and closing equipment for cases, cartons and trays. The company recently developed the Delkor MSP-200, an integrated robotic case former-loader-closer that improves the adaptability and efficiency of flexible pouch operations. The system also includes a “case combiner” module as an option.

“In a typical end-of-line system, four separate machines connected by conveyors handle the forming, loading, closing and combining functions,” said John Kalkowski, director of marketing for Delkor Systems. “The mid-speed MSP-200 optimizes these operations in an integrated unit.”

Rockwell2

The system uses a Kinetx 6000 multi-axis servo drive via a SERCOS interface to synchronize the machine’s various moving parts.

 

With a space-saving monobloc design, the MSP-200 features two distinct material flows—one for the case and the other for the product.

On the case-flow side, a former based on the Delkor Trayfecta creates cartons, flange-seal cases, trays or the Delkor Cabrio Case at a rate of 30 cases per minute. The Cabrio Case converts from a corrugated shipping case to an attractive, retail-ready display.

On the product flow side, the flexible pouches enter the machine on a conveyor. A vision-guided four-axis delta robot collates the product and places it in pack patterns on a servo-driven conveyor. The conveyor transports product to the main picking robot, which loads it layer-by-layer into multiple cartons at a rate of 150 pouches per minute.

Rockwell4

Once loaded, the cartons are closed automatically and can be date-coded or labeled inside the machine. Unsealed case flaps are rejected automatically. Using the optional combiner module, smaller single-facing cases can be combined with hot-melt glue to ease palletizing.

“Thanks to machine vision on the in feed, the system
 can accommodate a random product flow,” said Adam Koller, director of engineering, Delkor Systems. “This improves uptime, since there is no need to align or collate the product.”

The system can form, load and close a variety of case designs in both fluted and chipboard materials. It can also create single-, double- and triple-facing patterns for retail-ready cases and will automatically “nest” products for the highest possible density.

The integrated system is controlled by an Allen-Bradley ControlLogix programmable automation controller, which manages all machine and motion functions. Six integrated Allen-Bradley PowerFlex 40P ac drives provide power control. For motion synchronization, the controller is tightly integrated with an Allen-Bradley Kinetix 6000 multi-axis servodrive through a SERCOS interface. Allen-Bradley SensaGuard non-contact interlock switches and Guardmaster safety relays help provide machine and personnel protection. Allen-Bradley fiber optic and photoelectric sensors are also incorporated throughout the system.

The MSP-200 easily integrates to both upstream and downstream equipment through discrete I/O or Ethernet/IP and is monitored using an Allen-Bradley PanelView Plus 6 1000 graphic terminal. Technicians using Ethernet/IP can also remotely monitor the system.

The system features tool-less changeover as well. For all product-related recipes, changes are completed electronically in about three minutes per lane and less than 10 minutes for the entire machine.

Rockwell3With the development of the mid-speed MSP-200 complete, Delkor continues to collaborate with Rockwell Automation on new systems.

The company is currently developing a high-speed packaging system for the flexible pouch sector. The system, the Delkor HSP-400, will incorporate the company’s iTRAK technology. iTRAK technology enables independent control of multiple magnetically propelled movers on straight and curved paths to enable faster speed and greater machine flexibility.

Rockwell Automation
rockwellautomation.com


Filed Under: TECHNOLOGIES + PRODUCTS, Automotive, ALL INDUSTRIES, Packaging, Ethernet — cables • hubs • switches, I/O modules
Tagged With: rockwellautomation
 

Tell Us What You Think!

Related Articles Read More >

55416_commModule_APL_300dpi_cmyk
Softing introduces a hardware module for implementing Ethernet-APL field devices.
IO-Link Smart Field I/O System from AutomationDirect
50 years of bit parallel encoders from POSITAL
EXAIR 3D model and CAD Library has more than 70 extensions

DESIGN GUIDE LIBRARY

“motion

Enews Sign Up

Motion Control Classroom

Design World Digital Edition

cover

Browse the most current issue of Design World and back issues in an easy to use high quality format. Clip, share and download with the leading design engineering magazine today.

EDABoard the Forum for Electronics

Top global problem solving EE forum covering Microcontrollers, DSP, Networking, Analog and Digital Design, RF, Power Electronics, PCB Routing and much more

EDABoard: Forum for electronics

Sponsored Content

  • Global supply needs drive increased manufacturing footprint development
  • How to Increase Rotational Capacity for a Retaining Ring
  • Cordis high resolution electronic proportional pressure controls
  • WAGO’s custom designed interface wiring system making industrial applications easier
  • 10 Reasons to Specify Valve Manifolds
  • Case study: How a 3D-printed tool saved thousands of hours and dollars

Design World Podcasts

May 17, 2022
Another view on additive and the aerospace industry
See More >
Engineering Exchange

The Engineering Exchange is a global educational networking community for engineers.

Connect, share, and learn today »

Design World
  • Advertising
  • About us
  • Contact
  • Manage your Design World Subscription
  • Subscribe
  • Design World Digital Network
  • Engineering White Papers
  • LEAP AWARDS

Copyright © 2022 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy | Advertising | About Us

Search Design World

  • Home
  • Technologies
    • 3D CAD
    • Electronics • electrical
    • Fastening & Joining
    • Factory automation
    • Linear Motion
    • Motion Control
    • Test & Measurement
    • Sensors
    • Fluid power
  • Learn
    • Ebooks / Tech Tips
    • Engineering Week
    • Future of Design Engineering
    • MC² Motion Control Classrooms
    • Podcasts
    • Videos
    • Webinars
  • LEAP AWARDS
  • Leadership
    • 2022 Voting
    • 2021 Winners
  • Design Guide Library
  • Resources
    • 3D Cad Models
      • PARTsolutions
      • TraceParts
    • Digital Issues
      • Design World
      • EE World
    • Women in Engineering
  • Supplier Listings