Design World

  • Home
  • Technologies
    • 3D CAD
    • Electronics • electrical
    • Fastening & Joining
    • Factory automation
    • Linear Motion
    • Motion Control
    • Test & Measurement
    • Sensors
    • Fluid power
  • Learn
    • Ebooks / Tech Tips
    • Engineering Week
    • Future of Design Engineering
    • MC² Motion Control Classrooms
    • Podcasts
    • Videos
    • Webinars
  • LEAP AWARDS
  • Leadership
    • 2022 Voting
    • 2021 Winners
  • Design Guide Library
  • Resources
    • 3D Cad Models
      • PARTsolutions
      • TraceParts
    • Digital Issues
      • Design World
      • EE World
    • Women in Engineering
  • Supplier Listings

Dorner’s Engineered Solutions Group injects automation and ingenuity into conveyor systems for complex applications

By PR Editor | January 7, 2020

Share

When a customer needed to upgrade their existing food processing line to merge two lanes of frozen pizzas into a single lane, Dorner’s Engineered Solutions Group designed the perfect custom solution.

Dorner’s Engineered Solutions Group (ESG) gives extra attention to building conveyor systems with unique dimensions and performance characteristics above and beyond Dorner’s regular conveyor platforms. ESG is a full-service team comprised of drafters, designers, project managers, electrical and mechanical engineers working together to evaluate your application and design a custom conveyor system that meets your efficiency goals and objectives.

ESG offers services in concept, design and needs analysis, along with layout and 2D or 3D modeling. Its services include mechanical design, phased engineering, controls (HMI, PLC and servo panel builds), factory and site acceptance testing, as well as replacement and spare-parts recommendations for bench stock.

Conveyor systems have become highly automated, integral components of a processing or packaging line. The key to their success is properly orientating product on the conveyor and positioning it correctly for the next step in the processing/packaging line. Orientation is done through a variety of techniques, such as controlling the flow and speed of product both upstream and downstream of the conveyor system; using accessories such as photo eyes and servo drives for very precise product movement; or using devices such as diverters, pushers, lane guiding and gates.

Dorner Engineered Solutions are ideal for applications involving:
• Merging, diverting, rotating and sorting products
• Increasing efficiency; reducing product loss and downtime, and maximizing throughput
• Accumulation systems
• Depositing and rejects
• Indexing and positioning
• Inspection, testing and sortation
• Product handling including multiple sizes and shapes

These are all great examples of the types of custom conveyor systems Dorner’s Engineered Solutions Group can design, build and install – just like they did for the pizza manufacturer.

In that application, pizzas enter the merge system from an inline nitrogen freezer at a rate of 75 per minute. Then, they need to be merged into one lane to be wrapped for shipment. ESG devised a system where, before the merge, the pizzas move down two conveyors equipped with sensors to stop movement at precise times. This product stop, often lasting less than a second, ensures that the two lanes can merge seamlessly. This custom conveyor solution uses photoelectric sensors, pneumatic cylinders with flow controls, dynamic guide and a PLC to fully control the orientation of pizzas as they prepare to be wrapped. Overall the system is only 10 feet long, which gave the customer a compact, space-saving design that increased their pizza output.

With years of experience in providing engineering expertise to customers across numerous industries, Dorner’s Engineered Solutions Group is able to draw from a vast base of conveyor solutions knowledge and apply it to your specific custom conveyor needs.

Dorner’s Engineered Solutions Group
www.dornerconveyors.com


Filed Under: Product Design & Development, Conveyors
Tagged With: dornermanufacturing
 

Related Articles Read More >

2022-347-348_AS_10K3
Corrosion protection for oil and gas equipment from General Magnaplate
Honeywell announces Spring 2022 release of new offerings to Honeywell Forge
unnamed-33
igus introduces new geometries and new materials to its FastLine service
EXAIR’s CE Compliant Chip Vac

DESIGN GUIDE LIBRARY

“motion

Enews Sign Up

Motion Control Classroom

Design World Digital Edition

cover

Browse the most current issue of Design World and back issues in an easy to use high quality format. Clip, share and download with the leading design engineering magazine today.

EDABoard the Forum for Electronics

Top global problem solving EE forum covering Microcontrollers, DSP, Networking, Analog and Digital Design, RF, Power Electronics, PCB Routing and much more

EDABoard: Forum for electronics

Sponsored Content

  • Global supply needs drive increased manufacturing footprint development
  • How to Increase Rotational Capacity for a Retaining Ring
  • Cordis high resolution electronic proportional pressure controls
  • WAGO’s custom designed interface wiring system making industrial applications easier
  • 10 Reasons to Specify Valve Manifolds
  • Case study: How a 3D-printed tool saved thousands of hours and dollars

Design World Podcasts

May 17, 2022
Another view on additive and the aerospace industry
See More >
Engineering Exchange

The Engineering Exchange is a global educational networking community for engineers.

Connect, share, and learn today »

Design World
  • Advertising
  • About us
  • Contact
  • Manage your Design World Subscription
  • Subscribe
  • Design World Digital Network
  • Engineering White Papers
  • LEAP AWARDS

Copyright © 2022 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy | Advertising | About Us

Search Design World

  • Home
  • Technologies
    • 3D CAD
    • Electronics • electrical
    • Fastening & Joining
    • Factory automation
    • Linear Motion
    • Motion Control
    • Test & Measurement
    • Sensors
    • Fluid power
  • Learn
    • Ebooks / Tech Tips
    • Engineering Week
    • Future of Design Engineering
    • MC² Motion Control Classrooms
    • Podcasts
    • Videos
    • Webinars
  • LEAP AWARDS
  • Leadership
    • 2022 Voting
    • 2021 Winners
  • Design Guide Library
  • Resources
    • 3D Cad Models
      • PARTsolutions
      • TraceParts
    • Digital Issues
      • Design World
      • EE World
    • Women in Engineering
  • Supplier Listings