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New wide-body linear stage family for precision automation

By Miles Budimir | March 28, 2024

PI (Physik Instrumente) has introduced a new series of high-performance linear stages. The new V-827 direct-drive linear stages are tailored for demanding applications with high loads to 150 kg, high throughput requirements, and a need for extended reliability. These stages excel in straightness and flatness performance, surpassing comparable motorized linear translation stages available in the market. Equipped with a robust, non-cogging direct drive motor, the V-827 precision positioning stage family delivers exceptional performance in production environments. The stage design allows for easy XY configuration and multi-axis operation with additional vertical translation stages and rotary positioning stages.

The V-827 wide-body family of linear stages is available with side seals (SS) for debris protection, ideal for laser processing and similar manufacturing or automation applications.

linear stage

In its absolute encoder version, the new V-827 stage offers not only 1-nm resolution but also ensures the safest and most efficient start, eliminating the need for initialization or homing procedures. Additionally, the ultra-precision recirculating ball bearings are designed to operate maintenance-free throughout the stage’s lifespan.

Other features of the new stages include:

  • Available travels of 300, 500, 750, and 1000 mm
  • Direct-drive motor for efficient, dynamic performance
  • Recirculating bearings for excellent straightness and flatness
  • Sin/cos or absolute encoder option for accuracy, repeatability, and safety (absolute)
  • Wide base for high stability and multi-axis setup- ideal for scanning, measuring, machining, imaging, alignment

Three-phase motors provide higher dynamics and friction-free, maintenance-free operation. They transfer force directly to the motion platform, eliminating backlash and play. Recirculating ball bearings ensure reliability and robustness, with a high load capacity of 150 kg for long bearing lifetime.

Selecting the right linear stage is crucial for optimal performance in high-precision applications. The V-827 offers exceptional geometric accuracy of 4 µm/5 µm straightness/flatness over 1000 mm travel and 0.15 µm bidirectional repeatability, along with high dynamic properties suitable for automation. Partnered with PI’s A-8xx series motion controllers, these stages achieve unparalleled motion performance, facilitated by EtherCAT-based connectivity allowing for easy integration of third-party equipment.

Applications include laser machining or ablation, laser micro-processing, semiconductor metrology, wafer dicing, precision automation, pick and place, automated precision assembly, X-ray or AOI inspection, and tomography.

For more information, visit www.pi-usa.us.

 

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Filed Under: Assembly automation, Linear Motion Tips
Tagged With: PI, physikinstrumente
 

About The Author

Miles Budimir

Miles has been with Design World since 2009 covering motion control, automation, and test and measurement. He holds a BSEE degree and an MA in Philosophy from Cleveland State University and has experience working in the controls industry as a project engineer. Miles has taught engineering technology courses as well as engineering ethics continuing education courses for professional engineers in the state of Ohio. He is also a drummer, and enjoys travel and photography.

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