Conflux modernizes heat exchange solutions for aerospace, defense, and automotive industries with advanced simulation and additive manufacturing. Michael Fuller spent 15 years as a design engineer in the European motorsport industry before founding a company that creates additively manufactured heat exchange technology. As he puts it, the concept for Conflux Technology was a classic case…
Coming soon: New simulation tool for 3D-printed composites
3D-printed composites are rapidly gaining traction in military applications due to their ability to produce complex, lightweight parts. Demand for weight reduction in aircraft, vehicles, and portable equipment makes fiber-reinforced composites appealing, as they have high strength-to-weight ratios and enable part consolidation, eliminating numerous fasteners and joints. Idaho-based Continuous Composites (CCI) drives advanced composite manufacturing…
UltiMaker launches Secure Line 3D printers for defense
UltiMaker has introduced its new Secure Line of 3D printing products designed for defense and high-security environments. The initial offerings, the UltiMaker S6 Secure and UltiMaker S8 Secure, are intended to provide on-demand production capabilities for use across land, sea, and air operations. The Secure Line is designed to support secure and decentralized manufacturing needs…
Materials science helps lighten the load for this space shuttle
SABIC recently announced the company’s collaboration with Branch Technology to develop lightweight panels to restore the exterior of the Pathfinder, an early test article for the NASA space shuttle orbiter. Branch Technology used its cellular fabrication (C-Fab) process and SABIC’s advanced LNP THERMOCOMP compound to robotically 3D-print a matrix structure that forms the core of…
Tor Alva is the world’s tallest 3D-printed building at 30 meters high
The world’s tallest 3D-printed tower, known as Tor Alva (meaning “White Tower” in Romansh), was inaugurated in Mulegns, Switzerland. The building showcases how digital construction techniques can be used to build load-bearing structures without formwork. It is an initiative of the Origen cultural foundation (Nova Fundaziun Origen) in collaboration with ETH Zurich, and is designed…
Siemens expands its additive manufacturing offerings on the Siemens Xcelerator Marketplace
Under the motto “Let’s advance Manufacturing,” Siemens and selected partners will demonstrate at Formnext 2024 how additive manufacturing (AM) is becoming an innovation enabler for industrial applications thanks to a functioning ecosystem, digitalization, and automation. Additive manufacturing has become an established production technology in which productivity, costs, quality, and availability are critical to long-term market…
Stratasys unveils high-precision printing solution for short production runs
Stratasys announces the availability of the Origin Two DLP printer in tandem with its post-processing system, the Origin Cure. This solution addresses the growing demand among manufacturers for injection-molding quality for short production runs, delivering a level of accuracy, repeatability, and surface finish previously unattainable with additive manufacturing. Traditional high-volume manufacturing is under pressure due to…
The next step towards industrial production using metal 3D printing
. Presenting the next generation of wire-laser metal deposition technology. The Meltio M600 metal 3D printer makes printing large metal parts easier and more reliable than ever while being tailored perfectly to the needs of industrial manufacturing with 24/7 production cycles. . The unique combination of wire deposition, Blue Lasers, a large (300x400x600mm – X,…
OriVa, formerly the Gutsy Port, is taking shape for ostomates
Charlotte Böhning, creator of OriVa, formally called the Gutsy Port, sat down with Design World last year to share how she used 3D printing to prototype a new medical device for ostomates. After graduating from Pratt Institute, Böhning won a 2023 James Dyson Award and was named in the International Top 20 for her remarkable…
3D printing team wins NASA’s 2024 Invention of the Year
RAMPT project recognized for new thrust chamber design and fabrication method using additive manufacturing.
Additive applications in aerospace explode
Additive technology is growing exponentially, and the aerospace industry is ready for innovation.
How additive manufacturing is impacting the automotive industry, from large players to custom shops
Automotive insights from RAPID/TCT 2024.
American Bureau of Shipping explores new framework for additive part qualification
ABS project focuses on model-based AM qualification to reduce cost and lead time for part approval.
New Renishaw TEMPUS technology achieves up to 50 percent reduction in additive manufacturing build times
Renishaw’s new TEMPUS technology enables users of RenAM 500 series metal additive manufacturing (AM) systems to reduce build times by up to 50 percent. The technology uses advanced scanning algorithms that sequence the layer data in a way that maximizes productivity while maintaining part quality. The optimization suits some part geometries more than others, but…
Prototyping the Gutsy Port, an empowering solution for ostomates
The Gutsy Port, created by Charlotte Böhning, is a revolutionary medical port design that enables bag-free moments for ostomates. About one million people in the U.S. and nearly 14 million globally are ostomates, relying on a plastic bag connected to a stoma in their abdomen to eliminate bodily waste. Ostomy surgery is life-saving and necessary, […]
Compact and connected — 3D-Circuits revolutionize wearable medical devices
In the ever-evolving landscape of medical technology, innovation is not just a buzzword; it’s a necessity. Wearable medical devices have emerged as game-changers, providing patients with continuous monitoring and healthcare professionals with real-time insights. This requires the integration of reliable and sustainable electronic solutions. By integrating functions and the three-dimensional routing of circuit tracks, the…
New igus service: calculate the service life of 3D printing materials online in 30 seconds
igus has announced its online 3D printing service now enables users to calculate the service life of their printed wear-resistant parts. Knowing the durability of a 3D-printed component can help determine its service life more easily. This is why a service life prediction feature has been added to the online 3D printing service offered by…
New HP Automation Solutions advance 3D printing path to production at scale
News Highlights * New HP Jet Fusion automation solutions simplify workflows and reduce costs for high-volume 3D production. * HP expands materials, HP Digital Production Suite, and HP Digital Production Services for polymers and metals customers. * Go-to-market momentum includes new Digital Manufacturing Network Partners and Endeavor 3D adds HP Metal Jet S100 production capabilities…
ARRIS unveils structural flax fiber composites
ARRIS, the advanced manufacturer enabling high-performance thermoplastic composites at scale for mass-market products and industrial applications, now offers a new sustainable fiber material offering. Sustainability and innovative material development are at the core of ARRIS efforts as the team scales Additive Molding for a production capacity in the millions to meet demand. Additionally, ARRIS has…
ARRIS increases additive molding production capacity to more than a million parts
ARRIS — manufacturer enabling high-performance composites at scale with new design latitudes for mass-market consumer products, transportation, and industrial applications — recently signed a contract manufacturing partner (CM) to further increase production part capacity. Additive Molding, a first-of-its-kind manufacturing, materials, and software technology developed by ARRIS, has been scaled from tens of thousands of parts in 2021…
New laser sintering material from igus
igus, the leader in motion plastics, is expanding the scope of its 3D-print service. The company will now offer chemical-resistant, self-lubricating, tribo-polymer components that can be manufactured using selective laser sintering (SLS). This evolutionary step is made possible by a new printing material for laser sintering printers – iglide® i10. The new material is resistant…
Taking off like a rocket: metal AM for small satellite delivery systems
Humankind launched the first orbital satellite in October of 1957. Sixty-five years later, more than 5,000 satellites are in service, with roughly half of them placed into low earth orbit (LEO) over the past two years. Much of this activity comes courtesy of entrepreneur Elon Musk, whose SpaceX-launched satellite internet constellation Starlink will soon account…
Iteratively create and 3D print lightweight structures
In the latest version of CoreTechnologie’s 4D_Additive software, the additive manufacturing tool now supports a new approach for the creation, optimization and validation of lattice structures. With the advanced lattice module lightweight structures can be created quickly and easily and then transferred directly to the calculation software for validation the new Nastran interface. With the […]
Basics of printed circuit board milling machines
Specialized machines designed for prototyping printed circuit boards can drastically speed up development efforts. Leland Teschler • Executive Editor Examine advice columns online pitched at engineers and you’ll often see posts advocating an investment in a milling machine specifically designed to produce prototype circuit boards. Engineers who use these machines point to benefits that include…
When are rivet nuts an ideal choice for an application?
Article compiled by Industrial Rivet & Fastener Rivet nuts are internally threaded fasteners that are anchored from just one side of a workpiece or application. They’re an excellent component to use to add strength to thin materials, which is particularly important as the manufacturing trend is moving toward thinner and lighter substrates — such…




















